MFG Shift Platform — one dashboard, modular add-ons
Live Dashboard ACTIVE
OEE Analytics ACTIVE
Downtime Intelligence · CMMS ACTIVE
Micro-Stop Detection ACTIVE
Opportunity Dollars ACTIVE
Quality / SPC ADD-ON
Predictive Maintenance ADD-ON
Shipping · Fill Rate / Expedites / Returns ADD-ON
ERP / Scheduling ADD-ON
A0%
P0%
Q0%
Units
0
—
Downtime
0 m
no micro-stops
Throughput Lost
$0
0 units below 20/min std
● READY
Shift time 06:00 / 14:00
Shift Grid — 8 Hours · 480 min · 1 cell = 1 min
Green · 20+ PPMBlue · 15–19 PPMYellow · <15 PPMRed · Stopped
Red band = seconds lost · rate colour = pace while actually running
Wedge per stop in that minute (max 3 shown)
Stops of 10 s or more are drawn; shorter ones are counted in the report only
Downtime Pareto — min by reason
No downtime yet — running clean.
Micro-stops are auto-detected from the run signal and carry their own reason code — they never fall into Unknown, which stays a measure of full stops nobody labelled.
Changeover standard 3 min — every minute past it books as Changeover Excess. Excess is identified here in the summary only: the grid shows one solid red changeover and the log shows one event of its full duration.
Live Event Log
No stoppages logged yet…
⚡ In production, reason codes sync live from your CMMS (Fiix, Maximo, UpKeep, MaintainX, ManuMax, SAP PM).
▶ Press START — the shift report and $ opportunity build here.
The MFG Shift Vision
You're watching one line. Here's the platform it plugs into — same system, more modules switched on.
The maturity journey
01 TODAY
See
Live dashboard, OEE, downtime and micro-stop visibility on every line.
02
Connect
Live counts from PLC / OPC-UA / MQTT, reason codes from your CMMS, defects from your Quality system, orders from ERP.
03
Predict
Anomaly detection and AI root-cause turn reason codes into failure prediction — stop the stoppage before it happens.
04
Scale
Roll one line up to the whole plant, then benchmark plant against plant across the enterprise.
Module ecosystem
Opportunity Dollars ACTIVE
Every lost minute priced in real time; payback and ROI modeled automatically.
Downtime · CMMS ACTIVE
Reason codes and work-order drill-through synced live from Fiix, Maximo, UpKeep, MaintainX, ManuMax, SAP PM.
Micro-Stop Detection ACTIVE
Second-resolution run signal catches the stops too short for anyone to write down — the loss nobody currently measures.
Quality / SPC ADD-ON
Auto-capture defects and scrap, close the “Q” in OEE, and price quality loss.
Predictive Maintenance ADD-ON
Machine-health signals and failure prediction that auto-raise CI work orders.
Shipping · Fulfillment ADD-ON
Fill rate, expedite spend, and returns tracked against production — connect the floor to the dock.
ERP / Scheduling ADD-ON
Tie output to orders for live schedule adherence and OTIF performance.
Value at scale — recoverable throughput
1 Line
$1.84M
per year
5 Lines
$9.2M
per year
1 Plant (12 lines)
$22M
per year
Enterprise
Benchmark & rank
plant vs. plant
Imagine
Add On to any phone — a supervisor is alerted the instant a line goes down, with the reason attached.
AI writes the shift report — root-cause narrative and the next best action, generated automatically.
One pane of glass — every line, every plant, ranked by OEE and dollars left on the table.
BUILD v15 · STD 20/MIN · C/O STANDARD 3 MIN · SPLIT CELLS ≥10 s · RATE ON RUNTIME